May in Updates. . .

Well, I sat down to dig through the camera for blog pictures and found that I had 213 pictures to choose from since the last update . . . might be time to ‘hire’ a journalism intern for the summer! No shortage of cool things to write about.

DLP projector from SWAP was reduced to a color wheel and an optical path. Turns out there’s a little mirror tunnel in there that will collapse if somebody drops it, easy to fix 🙂

A Xilinx FPGA development board from TGIMBOEJ was not only working, but generating audio and full VGA.

A microfilmer (takes documents and receipts and archives them into microfilm) was reduced to rubble. Amazing to see a product where everything was custom machined and manufactured from metal:

Fume hood was fashioned out of a kitchen range hood and an unused gas heater vent, works nicely but we’re not doing anything scary under it to necessitate a face velocity certification:

Sector67 competed in the Redbull Challenge, to create something larger than a bread box, smaller than a box truck and incorporating an Arduino microcontroller. We chose to rework the soda machine to run on an Arduino and mix a custom mix of soda flavors. We didn’t place in the top 10, but enjoyed competing and wish the finalists luck in the 72 hour straight live hacking competition!

Designing pot knobs for the Makerbot:

and printing:

and getting the knobs to fit properly at the last minute:

Initial prototype:

After some additional debugging:

We were ready for a real front panel:


Front end looks ok:

Just don’t look at the back yet:

Of course this brings us to the stage of real life testing, where a bucket is employed:

Break in the day to catch a major accident, someone passed out at the wheel and pulled some amazing physics in a car. That’s a solid limestone pillar balanced behind the other beam, crane was subsequently called in to stabilize but driver was lucky it got hung up or the car would have been completely crushed. As it was the cornice came down in the vacant passenger seat:

Flatt Cola restocking run:

May meeting had a ton of great presentations:

and Carol took some time to tame the wall-wart bin:

RepRap under went final assembly and is now printing parts!


Good use for business cards around the space, RepRap shims:

Board game night:

Sector67 also competed in the Great Global Hackerspace Challenge, competing to create something using a microcontroller, portable power supply and:

* How reproducible is the final project?
* How easily can the parts be sourced in locations around the world?
* How low cost is the final output?
* How well are the plans documented?
* How relevant is the project to the educational goals of schools today?
* How inventive and creative is the design and build of the project?

We took the competition rules to heart; creating an ultra low cost, globally sourceable product – leveraging the most common cell phone batteries on the planet for power. Our creation was a data-logging weather station that educators could use to teach about data collection and the power of tracking weather patterns, which is incredibly relevant globally:

Wrenching:


Calibrating:


And some last minute patchwork:

We didn’t make the final three but had a great time and won the consolation prize of EagleCAD and some soldering goodies (in addition to the $900 cash to build the project).

Art metal project:

Segway rides:

(not off a cliff. . . – – – – – – – too soon?)

Lastly, we’re gearing up for the next competition – POW POW Powerwheels Racing Series for the Kansas City and Detroit Maker Faires:

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Next Up: Power Racing Series

Summer is just around the bend, and the motorheads among us know what that means: Its racing season!! Can you smell the warm rubber? Feel the heat of the motor warming your innards? YES, indeed! Dig into the closet for your coveralls, get the pit crew up to speed and spark your plugs because S67 is embarking on our next hacker challenge: The Power Racing Series!!

This event entails getting a stock Power Wheels, and “un-stocking” it as we see fit. There are some rules such as maximum size, power, etc, but we won’t get into that here. Just know we are taking a kid’s toy and tweaking it hacker-style to compete against others…and we intend to dominate.

The individual events we will be competing in are a road race, a drag race, and a mystery event (last year, it was a soccer game—this year there is talk of a nerf battle). The winner will be the team that collects the most points through all events. You also get Moxie points for style, which we will NOT neglect. The 2 locations for the Series are Kansas City at the end of June and Detroit at the end of July. We are revving for both events.

The first meeting took place last evening, and it was a success. We have a solid plan of attack, and as you can see here, we already have a Power Wheels body that was scavenged by some quick-thinking members last weekend. It is a Wrangler with “Tristan” on the plates, hence the project code name: “Tristan”.

Stay tuned for more racing fury and the rebirth of Tristan!

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GHC COMPLETE!! 1:53a.m. CST

The Weather Window

The Maker Movement is about exploring your immediate world, learning on your own how it works and then tinkering with it as you see fit. Sector67 set out to embody as much of this spirit as possible in its creation of the Weather Window. We called it the Weather Window because when looking “through” it, a user will see opportunities and adventure!

The primary function of the Weather Window is to have users learn to gather and process data sets gathered from an omnipresent source, the weather!

The device is designed to have out-the-box functionality and independence from computers for use as an invitation for users to get busy exploring their world. In line with the Maker attitude, we wanted to empower the user to make the device their own by including “modular opportunities” in 5 concise lesson plans that expand understanding and instigate energy. Core goal of ours were to include opportunities for exploration for all levels of ability.

The Weather Window PDF: S67GHCEntry

Thanks to Element14 for sponsoring the event.

BIG THANKS to Mark, Joe, Davi, Chris and Tim!
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2011 UW Entrepreneurial Achievement Awards

It’s nice to see Chancellor Biddy Martin at UW-Madison honoring some exceptional entrepreneurs in the Madison community:

Last night at the WI Institutes for Discovery a number of people were honored for their contributions to the community (and world at large) –

Jim Berbee (Berbee Information Networks)
Hector DeLuca (Deltanoid Pharmaceuticals)
Judith Faulkner (Epic Systems)
Chad Sorenson (Congratulations again on acquisition of Sologear!)
James Weinert (TriPro)

Thank you for the opportunity to attend and congratulations again to all of the recipients!

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GHC Update: Project Underway

This is another project from a Sector67 member. The device is used to record data collected when testing landfill linings. Our interest in the device is the spreadsheet program written for a microcontroller (can kinda see it on the LCD here). We are planning on installing the software on our weather station.

The basic weather station thus far. Prototype with temperture, humidity, light, and barometer sensors. Tested it out in the fridge.

Sourced humidity and barometric sensors.

Data output…not calibrated YET, but signs of life.

Self-made tippy bucket – parts: flashing tin, two bits of heat shrink tubing, stiff wire.

Tippy bucket constructed.

Tippy bucket installed.

Low tech rain gauge!

Low tech humidity sensor: dime, cardboard, nails, glue, board, human hair.

Progress is definitely being made, still got lots of work to! Next GHC meeting is Wednesday at 7:30pm. Also, big thanks to Revolution Cycles for donating some bike hubs to the project! Look for those to appear in an low-tech anemometer.

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Week in Updates

Couple of meetings and progress for the Great Global Hackerspace Competition:

We now have a couple prototypes working and are progressing towards ultra low-tech measurement techniques

Sector67 hosted a FIRST Lego League competition course open to anyone, increasing exposure in the Madison area of what FLL is and what all the competition entails:

The Isthmus Green Day Expo came and went this weekend. The bicycle blender built for Dream Bikes was running:

Makerbot has been cranking out larger and larger parts, resulting in a giant pencil holder bolt:

and has been partnered with an Xbox Kinect for instant 3D printable models:

Additional member storage shelves were designed, fabricated, and installed; leading towards a more organized conference room and computer lab:

Sector67 competed in the 2011 UW Engineering Expo robotics competition, whose objective was to pick up and place a single tennis ball into a goal. We ended up designing for simplicity and robustness, leaving behind complex graspers for a simple vacuum pickup tool and a retrofitted (heavily modified) Tamiya Bullhead:

Another awesome find at Expo was a ridiculously large sub-sub-sub woofer designed (by graduate students from WEMPEC) to play infrasonic tones. It didn’t have the best tone in the world, but it was easily shaking the entire building and leaving me with a massive headache by the end of the day (robotics competition was below this thing):

The plate is getting larger from everyone whose contributed by taking the TIG welding class:

Lots of other projects being worked through including an auto-balancing robot:

modifying a servo for continuous rotation to control brew temperature:

and an explanation of electric motors:

Posted in News

In the News: S67 on Weekly Reader

Big thanks to Lee Briggs, of the Greenwood School District and Weekly Reader’s Tales from a 21st Century Teacher blog


for giving S67 and the Global Hackerspace Challenge exposure. Central to the Maker movement is learning, and we are definitely interested in working with and supporting education in all modes.

Lee’s post  is a call for input on what sort of tech solutions educators would like for their classrooms as part of the Global Hackerspace Challenge. While we do have a project in mind (we have 3 weeks to finish the prototype) we are still definitely interested in hearing what sort of issues out there are just waiting for the Maker movement’s touch!

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Global Hackerspace Challenge

We have been at it for a bit, we just haven’t told you about it. There is just too much going on down here—yet another reason to stop in for a visit!

But yes, S67 is one of thirty hacker/maker spaces throughout the world that has been participating in the Global Hackerspace Challenge. The challenge has three core criteria:

  1. Project must use a microcontroller.
  2. Project must have a portable power supply.
  3. Project must have some sort of educational function.

Some further questions of guidance are:

  • How reproducible is the final project?
  • How easily can the parts be sourced in locations around the world?
  • How low cost is the final output?
  • How well are the plans documented?
  • How relevant is the project to helping education today?
  • How inventive and creative is the design and build of the project?

Our entry into the competition is going to be weather station/data logger combo that can monitor and record light, humidity, barometric pressure, and temperature right out of the box, there will be more modular opportunities built into the design, and there will be documentation that gets the ball rolling. The central goals of our device are the following:

  • Facilitate the creation of data sets that have relatable meaning—everyone has weather!
  • Encourage further development of the device by the user via modular opportunities.
  • Develop skill at creating and analyzing data sets—a critical skill in the Information Age.

The modular opportunities will include, but are not limited to, the abilities to record rain fall and wind speed, VGA output to plug directly into a monitor, an audio speaker, and wireless abilities (and whatever else we can stuff into the thing, given the time). The hook is that whoever uses the device will have to make the wind sensor, rain sensor, and wireless antenna, source the monitor, and process the data as they see fit—the learning starts to emerge! There will be a small display on the device to allow some immediate gratification just to get the blood flowing, but ultimately we want to build a device that simply demands more exploration on the part of the user.

We plan to include some very concise instructions as to how one actualizes the modular capabilities of the device. As examples, one can make a wind sensor out of a plastic soda bottle and a wireless antenna out of styrofoam and a bit of wire. And as for data processing, the potential applications are endless: the data can be applied directly or visualized to provide an alternative view on what data can mean.

The energy level on the project has been tremendous as we have had 15+ people contributing at different levels (thanks to you all). The project really seems to embody the DIY spirit of learning and doing that is central to the hacker/maker milieu.

(Yeah, hackers have word power too.)

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Week(s) in Updates:

Yes, we’ve again lost a week towards the end of the month, this seems to happen every month but no worries – just makes for a longer post:

Lots going on this week, we finally got a machine mounted near the door running Greg’s SMSMyBus custom bus stop to allow anyone realtime tracking on buses on Winnebago and E Washington streets:

Makerbot sent us over a sweet package of 3 pounds of 3mm ink as well as 7 LED light kits and a nice letter from our first meeting of the Southern WI 3D printers group:
The 2nd meeting this week went really well, we again had Dennis, Aric, and Nate here with their Makerbots cranking through parts:

Easily the strangest item printed yet, is a line of Sector67 cups and shot glasses.  They’re exceptionally unusual because they’re watertight, but leak alcohol like crazy:

Joe took some high speed video of the machines in action (and gave the Makerbot a boost in ambient temperature):

All was well until Rob showed up with his FLIR camera whose previous life was power line and transformer inspection:

The camera was easily able to show the locations of every air leak and insulation missing in the building, in addition to finding rafters through drywall and steel beams hiding behind insulation it was really helpful in looking at temperature distribution throughout the Makerbots.  It’s equipped with a black and white viewfinder but the real show is on the RCA video output that was hacked in to give color video output:

6061 Aluminum coffee tamper machined for the ultimate brew:

Who needs a plate when there are enough washdown rated motor controllers laying around:
Spring is officially here, apparently the entire building is host to a giant colony of ants:
Which was quickly resolved:

Speaking of spring, sunlight was spotted inside the hackerspace, efforts have been made to staunch future leaks lest the pale skin tone starts to tan:


Dougal’s Civic window was misbehaving, which turned out to be completely stripped off gear teeth.  The decision was made to TIG weld additional material and grind in new teeth to restore functionality:

The missing teeth were in the middle of the shiny spot:

The power deadbolt door lock “access system” finally gave up the ghost, it was diagnosed as a blown H bridge driver resulting from the replacement of batteries. . .  I’m not sure how much the company saved by putting in tiny H bridges that can’t handle the current from a fresh set of AA batteries, but there’s likely a reason there was no brand name on the entire device: (dead chip removed, was 8 lead SOIC package towards the center, now a big open spot)

DreamBike’s bicycle blender is coming along really well.  A direct drive mechanical solution is currently implemented, initially a single power takeoff was installed relying on rack and wheel stiffness for blending capability.  It was quickly realized that side-loading a bicycle rim was not ideal, and an idler would be necessary for good power generation.  An old skateboard wheel and bearings was sourced and quickly installed.  Performance goals are definitely met, barely pedaling quickly results in a fully blended ice treat:

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Google Places Marketing Campaign

Following hot on the heels of a mystery box from Redbull, was a mystery box from Google:

Somebody at Google has awoken to Apple’s packaging (not so environmentally friendly btw):

After getting through the box in a box in a sleeve:

We finally see why we’ve received this, apparently Google places is mailing out mints, an RFID door sticker, and a Google places bowl to the top rated businesses in different cities throughout the US.  Madison, Austin, Charlotte, Portland, and Las Vegas are on an exclusive list at the moment.

If you’re in Madison, click here and claim your Google places page, and you too are eligible to receive a bunch of swag including a Google Places neon sign 🙂

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The School Factory Reignition

Sector67 joined Pumping Station: One and Jigsaw Renaissance (among others) in Milwaukee, WI for a School Factory reignition meeting to plot a course for The Space Federation.

It was great to get an opportunity to meet up with the founders of these organizations and spend the day charting a vision!

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Trip to EIGERlab

This week also saw a trip down to EIGERlab in Rockford, IL.
EIGERlab was created 7 years ago with a think-tank vision packed with federal funding bite – leading to today being well equipped with SLA, SLS, FDM, and Poly Jet printing capability, with a micromachining facility, full CNC capability, in conjunction with a business incubator.

Most importantly, EIGERlab will be host to the 5th Startup Accelerator April 30th:
Requisite picture of a table full of 3D printed goodies:

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