Laser Display

For the past few weeks I’ve been working in spare time on a project that I originally did in high school. I wanted to resurrect it so that I could possibly take it to schools and give demonstrations. However, another opportunity has presented itself which offers much more visibility. I’ll be demonstrating this project to the Madison Children’s Museum, with the hope of turning it into an exhibit there.

The idea behind the project is to turn sound into light and see the sound waves. To accomplish this, a mirror is attached to a speaker. When a laser shines on the mirror, the speaker vibrates it and changes the angle of the mirror slightly, but enough to see. This alone is enough to see the effects of sound waves. The next step in my machine is to shine the reflected beam onto a laser attached at an angle to a motor. As the motor spins, the mirror rotates, and since it is at an angle it makes the reflected beam spin in a circle. This spreads out the wave over a circle, so you can see the waveform as actual waves. See the video for a demonstration.

The picture below is easier to understand. On the right side is a green laser. It shines onto the speaker. The mirror is a front-faced mirror to prevent double images, and it’s attached using hot glue to the center and also to the edge. This allows the mirror to pivot when the speaker vibrates. If the mirror were just attached to the speaker, it would only move forward and back without changing the angle.

After bouncing off the speaker, it is directed at a motor with a mirror attached at an angle. The angle is important because if it were flat it wouldn’t do anything to spin. Having the mirror at an angle makes the laser spin in a circle. When the speaker is making sound and the motor is turning, the laser shows the sound waves using persistence of vision.

The laser shines on a mirror attached to the speaker, then to a rotating mirror. Controls turn on the motor and system, and knobs control frequency and volume.

The tone generated is a simple square wave from an Arduino, which manages the input knobs for the frequency, the switch for the motor, the laser, and has a timer that automatically turns everything off after 30 seconds (to prevent it from continuing to run after the children leave).

For more information check out my website.

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Art and the Arduino

It is a strange sight, like a snapshot of an Olympic swimming competition taken from below. Five swimmers, frozen in position, pulse with life. A light from each swimmer’s heart beats and illuminates the swimmer briefly. As the heart’s light diminishes, a glow remains in the swimmer. Then you notice something odd. The swimmer’s hearts start to drift into sync until their hearts beat as one. And then slowly but surely, the beating of the hearts drifts apart.

A Swimmer

A Swimmer

If you were at the HopCat in Grand Rapids, MI earlier this fall, taking time to quaff your favorite brew while taking in the sights of ArtPrize, you would have seen this amazing sight. The exhibit “Swimmers” was created by Chris Murphy with a bit of help from Sector 67’s own Larry Walker. It is a fusion of art and technology that creates a memorable experience.

For “Swimmers”, Chris used the same medium he used in his exhibits “Girl On A Ledge” and “Hide and Seek” (http://www.myowndevices.org/). The form of each swimmer is crafted with a fiberglass casting tape that glows in the dark. To achieve natural shapes, Chris needed a laborious process, in which each cast took 30 minutes to set and several hours of trimming and gluing.

The glow of the swimmers is accomplished with beating electronic hearts studded with 30 LEDs each. As the LEDs are turned off, the swimmer’s form continues to glow. The beating of all hearts is controlled by a single Borduino (Arduino compatible) microcontroller. The Borduino directly drives a set of relays which in turn provide power to the LEDs of each heart. Part of the electronics challenge was finding relays that could be driven by the Borduino. According to Larry, the key software challenge was in creating the heartbeats. Since this is a work of art, it was not sufficient to just turn them on and off. Part of the effect is the way the hearts beat independently, then sync their beating, and drift apart again. A final part of the project’s challenge was putting it altogether, which was done for the first time when it was put on display at HopCat.

Swimming

Swimming

Though it didn’t win the grand prize, the reaction to “Swimmers” was very positive. If you would like to see the exhibit for yourself, it will be installed at the House of Brews on Helgesen Dr. in Madison in the near future.

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Machine Shop Panorama

Todd was testing out his 3D printed panorama tripod mount for his camera and came up with this awesome shot of our machine shop:

Machine Shop

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Rosetta@Home Reaches 1,000,000 Credits!

Sector67′s Rosetta@Home Effort Update

A milestone was reached on Tuesday, November 15, as Sector67 member Dougal processed enough Rosetta@Home work units to achieve one million earned credits in the BOINC distributed computing system. The goal was to reach 1M by 1/1/12. It took just over a year of constant processing by numerous CPUs (including some cloud computing resources) to reach this somewhat arbitrary benchmark. On Tuesday, a small pizza party was held to commemorate this achievement. Sector67 has been host to a number of participating computers over the year, which has been keeping the loft nice and toasty. Computers in the back lab also participate when they are powered on but idle. This is the strange looking screen saver you might have noticed before. This was also how we unexpectedly encountered the limit of our computer lab’s circuit breaker.

Rosetta@Home is a distributed computing project for protein structure prediction, run by the Baker Laboratory at the University of Washington. The project aims to predict protein–protein docking and design new proteins with the help of about sixty thousand active volunteered computers processing at 62 teraFLOPS on average as of October 18, 2011. Rosetta@Home consistently ranks among the foremost docking predictors, and is one of the best tertiary protein structure predictors available.

Rosetta uses idle computer processing resources from volunteers’ computers to perform calculations on individual workunits. Completed results are sent to a central project server where they are validated and assimilated into project databases. The project is cross-platform, and runs on a wide variety of hardware configurations.

In addition to basic research in predicting human protein structure, docking, and design, Rosetta@Home is also used in immediate disease-related research. Understanding protein structures will facilitate the creation of smart drugs to combat ailments such as Alzheimer’s disease, Anthrax, Herpes, HIV, and Malaria. Participants who predict protein structures are acknowledged in scientific publications regarding their results.

Users can join “teams,” which tally the total credits earned by all the team members. I am presently a member of the UW-Madison team, but if there is interest from other members in participating in the project, we would love to create a Sector67 team and crunch with you. You can get started by downloading BOINC and attaching Rosetta@home as your project.

Contact Dougal at dougal [at] uwalumni.com if you’re interested in organizing a team.

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Seat Belt Bicycle Tire Upgrade

I was sick of getting flat bicycle tires, so on reading a few seat belt bike tire liner tricks online, I was ready to give it a shot. Having a few donor seat belts (that also found their way onto the 7cees bus) laying around certainly helped!

The trick is pretty straightforward, get a seat belt:

Chop to appropriate length:

Deflate and debead half of the tire to insert the seat belt:

Reinsert the tube:

Find someone with small hands to help reseat the tire and get things ready to go:

Test!

(Just kidding, I don’t think this would survive the bandsaw for long. . . although no flats to report in several months!)

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Music in Space

She climbs into the fuselage and takes her seat in front of the brightly lit control panel. A tune starts to play as she slides the first lever into position.  She presses a button and a rhythm glides in behind the tune.  Is this the start of a new science fiction film?  No, it’s what happens when makers, a supportive company and a non-profit work together.  The result is “Rock-it!”, an Arduino powered interactive music creation exhibit.   The project started when Dennis Adams heard the Madison Children’s Museum was moving to a new location.  Wondering how he might get involved, Dennis and fellow makers Mark Siegenthaler and Matt Logan approached their employer, Sony Creative Software, about funding a music creation exhibit.  With Sony’s support, the makers pitched the idea to the Children’s Museum.  The proposal was accepted in early 2010 and the work began.  The artists at the Children’s Museum decided they would build the enclosure, while the makers would create the consoles and supporting electronics.  The museum decided to build a retro rocket ship built from the front of an old, repurposed airplane.  This gave the makers a framework for designing and building their consoles.

Melody Levers

Melody Levers for "Rock-it!"

The key goal of the project was to make the exhibit fun and interactive.  The makers wanted to be sure it made good music regardless of the levers and buttons used.  They also wanted to make sure it was interesting regardless of how many kids were using it, so unused panels automatically change settings over the course of the song.  The melody levers proved to be a design challenge.  Their positioning and calibration was critical. The electronics also proved challenging with noise problems creating further complications.  The end design uses an Arduino Mega to communicate with three control panels for button and position inputs and LED outputs, and it generates MIDI messages to the music synthesizer.  It also holds the three songs used in the exhibit.  A SM Pro V-Machine is the synthesizer which turns the MIDI into rich, layered stereo audio.  It is a full x86 computer that runs the same VST synthesizers and filters you’d use on a PC.  This configuration allowed Mark to compose the music on his full synth keyboard while Matt shoehorned the music into the Arduino along with the rest of the programming.  On the surface, children see control panels with LED lit levers to control the melody, buttons controlling rhythm and an effects pad overhead for additional options.

The project took over a year of on and off effort, with the exhibit finally being installed this past September in the Possible-opolis section of the museum.  The museum says “Rock-it!” is a hit.  If you want to see it in action but can’t visit in person, check out the video:

Thanks to some special makers in Madison, children who visit the museum learn anyone can make music.

To learn more about this and other interesting maker projects, join us at one of our Sector67 open meetings or visit us on the web at http://www.sector67.org.

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The Ship has Sailed!

The giant double decker bus has left the Sector67 parking lot!  We’re excited and definitely feeling a little emptier in more than a few ways ;-)   Thankfully they’ve safely made it to their first destination and are one step on the way across the country.

Feel free to connect with them on their website, if you’re along their path I’d encourage you to meet up with them when they’re nearby, it’s hard to miss!

Thanks for the shoutout guys and good luck!

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Trip to UW Platteville for Meet N Eat with and Entrepreneur

Sector67 was invited out to UW Platteville as part of a contingent of Capital Entrepreneur Members to meet with students and inspire them to follow their creative ideas.

We had a lot of fun at the event, and are looking forward to seeing the UW Platteville students taking the next steps towards starting their own businesses!

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Wausau Daily Herald Covers Local Hackerspace

The Wausau Daily Herald mentions Sector67 as an inspiration for the starting Wausau Collaboration Center.

“Bourke’s inspiration came from a makerspace in Madison, called Sector67. The brainchild of engineer Chris Meyer, Sector67 offers Madison-area residents and students a place to come together and collaborate on anything from new products to businesses.

“It was one of those places where everyone was friendly and there were a lot of cool, interesting things in there,” Tom Bourke said of his visit this summer to Sector67.

As soon as he saw Sector67, he said he believed he could launch something similar in Wausau.”

Read the full article here.

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CNC Pumpkin Carving

What happens when you combine a 3,000 lb computer controlled milling machine and a holiday requiring hand-eye coordination?  CNC pumpkin carving!  Taking it to a new level this year, we attempted both full carving and just removing the skin and part of the pumpkin flesh to get interesting light patterns.  It’s very difficult to get consistent light through the pumpkin given the external and internal curvature, 3D scanning and compensation was definitely discussed but without a running 4th axis it’s difficult to accomplish anyways.

Without further ado:


Frankenstein


Spooky Ghost


Perfect Toothy Smile

Thanks to Ed for figuring out the cool patterns, and manning the mill for 4 hours waiting for frankenstein to finish up with the 1/8″ end mill. We subsequently switched to a much larger endmill and simple rough mill procedure rather than a full milling complement. Eventually ending up with a 5″ long 5.1mm drill bit to accomplish the full cut for the toothy smile.  CNC carving is definitely faster than by hand :-)

Video:

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